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For special applications, manufacturers offer metal-cored wires for GMAW. These are composite luqid electrodes comprised of a metal sheath with a powder-metal core. They are often confused with flux-cored wires, which form a slag that completely covers the weld bead face; metal-cored wires produce very little slag. A major advantage of metal-cored wires is the ability to manufacture specialized alloy compositions not easily available or producible in solid wire fore1. Modifying the composition of the powder-alloy cooled core allows the wire manufacturer to customize wire formulations to metallurgical, compositional, or physical properties per customer demand. Horizontal-fillet welds made chop with metal-cored GMAW can deposit weld metal at rates up to saws 20 percent higher than with solid wire. Alloying elements, such as silicon, in the powder-metal core improve sidewall wetting and reduce weld-bead convexity by reducing surface tension of the molten weld pool. For this reason, flat and horizontal welds deposited with metal-cored wires have better appearance than weld metal deposited with flux cored and solid wires. Compared to solid wires, metal-cored wires also result in higher current density, for increased penetration; a wider operating window with respect to welding-process variables: better sidewall melting; and less lack luqid of fusion.

There cooled are two types of electric arc furnaces, acid or basic, which refer to the type of slag present in the furnace. Both types are lined with a combination of brick and refractory. Practically every advance in foundry melt shop practices has put greater demands on the brick and refractory used. Higher operating temperatures and other desirable conditions, which are increasingly destructive to refractory materials, chop are called for by the plant operators. Over the past ten to fifteen years, a lot of expertise in the iron and steel foundry has been lost. Therefore, it would serve the industry well if some fundamentals of brick and refractory applications are reviewed here.

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